QUOTE (SupraGuy @ Sep 4 2009, 03:43 AM)

Your problem is (mostly) the halogen lamp.
For all practical intents and purposes, wattage=heat.
While there is some dissipation of light in that wattage as well, no matter what the light engine, a large portion of that light gets dissipated as pure heat.
However, even if it were not so, the amount of generated light that manages to get out of the front of the projector is pretty low, with the rest of it ending up as... You guessed it. Heat. So, for all intents and purposes, wattage=heat.
Now for light, your 500W halogen produces maybe 20 lumens/watt, so you're getting about 10,000 raw lumens. If your lamp filament is more than about an inch long, then you can only use a portion of those raw lumens, too.
A MH lamp, on the other hand, produces about 80 lumens/watt (With some going as high as 110 lumens/watt, but we'll take the low end, for comparison.) So a 250W MH lamp will produce 20,000 lumens. Right off the crack of the bat, we've got twice the raw lumens, for 1/2 the heat. Make that a 400W lamp and you've got 32,000 lumens. The MH lamp will also have a smaller lamp arc than the average halogen, which makes it mor useable for projection.
As for cooling... Use a fan!!!
I can't stress enough how important this is. It's not to cool the lamp. We really don't much care how hot the lamp gets, it'll deal. We do, however need to cool the LCD. The LCD has a max operating temperature of about 45 deg C. If you let it get much hotter than that, it will fail.
Thank you very much supraguy this was very helpful. And i would also like to ask about the tempered glass. Is it enough to protect the LCD from UV rays?.
thank you again.