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Full Version: First Build. 2.5" LCD PSU Box Projector. Wish me luck!
Lumenlab > LLAVS: Lumenlab AVS > Projector Builder > PLOG, Your Project Logs
Midevilshadow
Well, after such a long time lurking, I've finally decided to get started on a projector.

This projector will be more of a learning kind of thing, you know, to get me ready for a 15" project.

Anyway, since I've already gotten started a while ago, I'm going to state what I've done so far.

Soooo here we go


A while ago, I build a portable TV (well, only AV input). Pretty easy rewiring and stuff, but I (really) suck at building things, so it looked like crud.

Click to view attachment

I used the Hip Gear PS2 controller screen:
http://www.shopping.com/xPO-Hip-Interactiv...-PS2-PSX-PS-ONE

Luckly got it for $20 years ago at futureshop. Sadly it's now impossible to find.
Midevilshadow
Taking it apart, I took the LCD out and removed the backlight.

Click to view attachment

On the front of the screen is a layer of anti-glare.

After 4 hours of soaking, I was able to remove it with no problems, and now allowed much more light in.

Then I noticed there was another layer on the other side, so I attempted to remove that side's anti-glare as well.

WELL, bad news was that I got impatient and only waited 2 hours this time. I had some trouble taking the anti-glare off this time and only got half off, and needed to try prying it off from the otherside, but since I couldn't get a good prying angle, I had to take the screen of its casing (which it was glued to) and I ended up cracking the thing.

Poof, vamoose lost a screen. The sad thing is, turns out there wasn't much of a difference between the side with both AG off and the side with only one AG off!

Now I'm in the process of finding a replacement one. sad.gif
Midevilshadow
Here's the PSU enclosure that I'll be using:

Click to view attachment

And the fan + heatsink I'll be using to keep my led lighting cool:

Click to view attachment

And finally the lighting I'll be using:


http://www.dealextreme.com/details.dx/sku.5848

It's 20W and 800 lumens, but I'm thinking of buying a 1000 lumens one off ebay.
Midevilshadow
I decided to use the fan from the PSU rather than the one from the heatsink. In order to get things to fit, I had to cut off the clips on the edges of the heatsink.

Click to view attachment
Midevilshadow
In order to get everything to fit, I had to attach the fan to the outside of the PSU rather than the inside.

Click to view attachment

I'll cut off those ends of the screws later.
Midevilshadow
Here's a model made from cardboard of what I'm gonna do (partly)

Midevilshadow
Finally here's how I'd like things to work:

Click to view attachment

But problems/questions I'm having are

- finding fresnel lens with the focal lengths I need
- do I need to use a cold mirror? or would that be a hot mirror?
- do I need another fan?
- do I need a UV Filter?
- I most definitely can't use a camera lens can I?
- AC conversion

Since I need
- a new screen
- fresnel lens
- projector lens
- LED

before I can go any further, this project will probably be on hold of a month. See you guys then!
Midevilshadow
Another question.

For my design, would it be better to get an LED with a Viewing Angle of 140 degrees, or 160 degrees?

Since the first fresnel lens is very close to the LED, I'm thinking a larger angle one would be better?
x308
So how are things going? I have started a OHP build but my time is limited so things are going slow
Canadianfreerider
This is an interesting project. You will need a front side mirror, so that the image is clear and ghost free. I you will need two Fresnel lens and collimating and a focusing. I don't know if you will have enough distance though. You cannot use a camera lens, you should try to find a projection triplet or maby even a rptv trip. I have a standard lumenlab triplet if you are interested for 10 bucks. Good luck with your project.
Quasi_Mojo
Front Surface Mirror (aka First Surface Mirror) wink.gif
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