It seems many of the PLOGS posted here may have an overabundance of both cooling capacity and noise. Depending on the different climate temp swings, winter can have home temps of 66 degrees F and summer temps of 80 degrees F. Why have the fans going crazy when the ambient temp inside the projector is near room temps?

Stumbled on a few options. First, if you want to turn fans on and off as needed:



The project helps you control two fan’s to cool whatever you need. It works by cooling with the first fan when the sensor detects a user adjustable temperature, and it turns the second fan on, when the temperature exceeds 5 degrees over the user adjusted temperature.

I agree with the author on these being the most efficient way of controlling the temperature and to preserve energy. Also each fan will turn off if temperature drops 5 degrees below the user adjusted temperature. You might ask why 5 degrees ? well to avoid the fans turning on or off too often when temperature varied with only 1 degree plus or minus.

Second option:




http://jos.vaneijndhoven.net/fancntl/index.html

* Three temperature sensors are supported, each controlling the speed of a (group of) fan(s).
* A small potmeter for each sensor allows to choose the actual temperature above which the fan starts running. Higher temperatures cause a linear increase in fan speed.
* When the measured temperature decreases, the actual fan speed is decreased only very slowly (taking several minutes), to avoid control instability.
* An additional potmeter provides a minimum fan speed, independent of temperature.
* The circuit is built with very few components, thanks to a low-cost PIC 16F676 microcontroller. This controller takes care of A/D conversion of the analog inputs, proper signal filtering, and the creation of PWM output signals to drive the fans. The PWM driving of the fans is a fast on/off switching with variable duty cycle, so the output transistors will remain cool even when driving many fans.
* A bicolor LED gives a visual temperature indication by gradually changing color from green to red.

Just a thought. I will keep looking and brainstorming before I implement the cooling design in my own build.