QUOTE (SIMUL8R @ Sep 15 2007, 10:17 AM)

it doesn't work in our application unless we are approaching the use of this film incorrectly such as with a point source
Yep.
QUOTE (SIMUL8R @ Sep 15 2007, 10:17 AM)

I wish Mark were here to assist, maybe he'd have some ideas how this could or might work.

. Where are you Mark?
Okay, the film is BEF.
Brightness
Enhancement
Film. Not to be confused with
DBEF. D for
Dual. BEF is a prismatic filter. DBEF is a reflective polarizer. In other words: they are named horribly.
Of course, what you have is the prismatic filter. It is just an acrylic sheet with grooves cut in one side. It is only meant to be used with light entering the smooth side and exiting the grooved side. It will not perfom its intended function the other way around.
When you shine light straight into the BEF at Normal Incidence, all of that light will bounce straight back. As you increase the incidence more and more light gets through. This effect is only witnessed along one incident plain. That is why two films are placed at 90 degrees in the optimal application.
So it is easy to see why when placing this stuff right before your monitor in the supposedly collimated area of the projector, very little light will get through. Since it is at Normal incidence with the films.
The intent of BEF is to collimated the light entering the smooth side to within a 35° viewing cone on exiting the grooved side. This works just like a high gain projection screen, in that it forces the wasted light that would have sprayed out the sides into a viewing cone in which you are more likely to actually find a viewer.
It does this by reflecting back the light entering the smooth side that will not be refracted to within that viewing cone. That light returns back to a diffused surface that sends it off in a random direction to try again. The process repeats until the light finds an angle of incidence with the BEF such that it will refract to within that cone. As I understand it, if there is a second sheet, the light will need to pass the test with both sheets simultaneously. The thing is, though, that it isn't all or nothing. Zero light gets through if it will refract outside the cone, but gradually more as the refraction approaches a 0° exit. The rest bounces back.
What I can't remember is what the optimal entry angles are with two crossed sheets, for a 0° exit. I think it was 4 lamps with one lamp at each corner. DAZZZ

? Or someone could use a flashlight and figure it out.
The point here is that these sheets do not work as a brightness enhancer unless you provide a diffusive light box. It isn't that it magically collimates all light, it is just one element of a system that gives that effect.
The other film from 3M, DBEF, is a reflective polarizer. It works by reflecting back the light that is not polarized to the same plain as the first polarizer of the panel. Normally, light that is not on the correct plain gets absorbed and converted to heat by that polarizer, so to pre-polarize pulls heat away from the panel, but more importantly allows roughly 50% more light that hits the panel to get through.
But again, the DBEF works by reflecting back the light that is not right. It then supposed to impact a diffused reflector, which depolarizes the light and sends it off in a random direction for another try. So while we would get a lot of light reflecting back, we have no way to return it with current designs just as with BEF.
Forum member tgreenwood made a cool discovery, though. She found a device that suggests that a corner cube retroreflector rotates polarization exactly 90 degrees. This is awesome because this is a much more efficient result than that of a diffused reflector. And it is cool because I figure a corner cube retroreflector would make a pretty adequate replacement for a spherical reflector and they aren't too difficult to build. So it is something to try for sure. This only applies to the use of DBEF, not BEF. If only bead type retroreflectors had the same polarization effect, we could just line the inside of our light engines with sheets of the stuff and have the same effect as a spherical. That would be cool.
A couple years ago forum member mikyd1954 built a full sized light box, painted the inside white, placed DBEF and BEF crossed over the opening, and tried to get a projection. And nothing projected. Figuring out exactly what went wrong got confusing. But we concluded that since light entering the LCD at greater than around 5 degrees will miss the triplet, the output of 35 degrees is just too much loss to make up for in recycling gains.
But there were a lot of questions unanswered. One that has bothered me is the question of wether a flat white light box will allow more light from the bulb to eventually exit the box than our current spherical reflectors and black paint. The idea is that there is a lot of light missing the reflector, and the front of the box straight from the bulb, that if it had the chance to bounce around for a bit would eventually make it out the front. People have built them, we have turned the things on, but we have never got any measurements to make a conclusion.
The second question is whether with the BEF films in place, more light still exits than with just a spherical reflector. This would mean that more light can be collected off the sides of the box, not directly from the bulb than from the bulb with a spherical reflector.
Then we could presumably optimize by placing the bulb in the corner of the box. This would allow us to still collect light from the sides of the box, but also collect light directly from the bulb with the films (since the BEF reflects light straight from the bulb if head on).
After all that is done, we could add the DBEF and as long as the losses are less than the gain, could know that all of the light exiting the light box has a chance of passing through the panel. That would be saying a lot more than our current designs. The problem then is, after all those potential gains, can enough of that light impact the projection lens to see a gain. Again, mikyd1954's experiment had previously allowed us to jump to a negative conclusion here. But we just didn't take this scientific an approach. We were left to assume that the breaking point was the light missing the triplet.
Vikuiti BEF films product page: http://solutions.3m.com/wps/portal/3M/en_H...fo/Product/BEF/Vikuiti DBEF films product page: http://solutions.3m.com/wps/portal/3M/en_H...o/Product/DBEF/A couple neat things from the PDF are that the monitor 3M tests with has a tranmission of 7.9%. And they have Vikuiti™ Thick RBEF meant for high heat since it is pretty thick.
edit I should have mentioned that the light that reflects off the reflective polarizer is also polarized. That is why the corner cube might work so well. It is also just cool.
Mark