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Lumenlab > Audio Video Sciences > Advanced Projector Builder > Projectors based on small panels
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TESCORP
I have been itching to do a 10.6 Haas so here we go.

Parts:

Mini Haas 10.6 Enclosure
Johnzos 10.6 LCD kit
220mm FL Triplet
Focus ring
220mm FL field fresnel
220mm FL collimator fresnel
250w HQI bulb
250w E-ballast
cold mirror reflector
Lexan heat shield
80mm twin exhaust fans
power input plug
DPST power switch
10A Fuse and holder
Fan thermostat


this is going to be a split config so I can keystone it and because of the optics I can make this case very short, it measures only 20" long, 10.5" tall and 10" wide. its a tight fit in there but everything just fits. this is going to be built like a tank so it can withstand shipping as this prototype is for a member who donated the panel and main board for the build. besides this projector will be very portable. now for some build pics!
TESCORP
first we need an enclosure:

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Here is one of the sides, notice the lip in the bottom curve. more on that later.

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Here we add the support rods and heat shields for the rear dowels.
TESCORP
once we have the sides together we can add the bottoms.

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TESCORP
both bottom panels installed.

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Front with focus ring and back panel installed.

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TESCORP
test fitting the main board, this is why there is a lip in the bottom curve. the control board inputs will be available from the bottom.


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TESCORP
Inputs from the bottom

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TESCORP
Light engine consisting of twin 80mm fans, cold mirror, heat sheild/mount, ceramic bulb socket, spacer bar, 250w MH bulb.

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TESCORP
Ballast

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TESCORP
Completed rear panel installed and wired up.

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TESCORP
Ballast mounted, DPST switch, Power input, fuse and holder.

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TESCORP
Back panel and fans.

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TESCORP
Lamp test!! man that is bright.

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TESCORP
preparing to install the main board

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j3yq
hey Bruce did u mean ur shipping tomorrow ?
TESCORP
probably thursday, I want to finish it today.
j3yq
Alright just checking looks like im take friday off lol
msm
QUOTE (j3yq @ Aug 15 2007, 07:44 AM) *
Alright just checking looks like im take friday off lol


Hi,

Sorry about the mini-hijack but would it be feasible to ship a box like this (just the box - -i have most the other parts) to the UK or would the shipping just be too much? I love your work and was just wondering....

Thanks,

Matt
avirnig
keep us apprised please. i will be VERY interested in one of these cases, especially if it has easy keystone correction, and sled included for the LCD/fresnels.

i was thinking that you could make an easy gravity setup using a metal rod and 2 blocks drilled about 1 mm larger than the diameter of the metal rod. that would provide for good keystone correction i believe. but i do not know if there would be room for such a setup in that box. it is worth consideration though.

once you get the sled and everything all set up, please let us know once you have narrowed down the final cost of the box w/ sled.
j3yq
QUOTE (msm @ Aug 15 2007, 08:34 AM) *
Hi,

Sorry about the mini-hijack but would it be feasible to ship a box like this (just the box - -i have most the other parts) to the UK or would the shipping just be too much? I love your work and was just wondering....

Thanks,

Matt

well shipping between me and tes is not tha bad he only lives like 2-3 hrs away
mdmfootball
Do you have any screen shots yet? That looks REALLY good!
TESCORP
no screen shots, just build shots for now.

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the workbench getting a little messy
TESCORP
Test fitting the adaptor that holds the panel

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TESCORP
support spacers

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TESCORP
sled parts going in

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TESCORP
Lexan, bottom of fresnel frame, adaptor

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TESCORP
Fresnel installed

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TESCORP
adaptor, spacer blocks, keystone blocks, installed

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TESCORP
front (field) fresnel on keystone rod hanging from keystone blocks

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TESCORP
overhead view

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upper heat shield installed, projector on stand

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TESCORP
top installed, intake vents cut, quick release clips holding down top in place.

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TESCORP
from the front

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msm
QUOTE (TESCORP @ Aug 17 2007, 06:37 AM) *


That really looks fantastic. Hope you are going to start adding this to your inventory?
TESCORP
Yes, I will be adding this to my enclosures for sale. I have a lot of enclosure designs I just want to build each one first and make sure it works before I start to make them. wait til you see the next 10.6 enclosure design!
sdubb
QUOTE (TESCORP @ Aug 16 2007, 10:28 PM) *

Is that the best way to do the triplet drain focus thingy seemed backwards to me. I might just have to try it out like that. Can you tell me why you did it that way. I cant wait to see what you make when the 7.2 panels are here. post-418-1138501501.gif
B0SC0
I like the quality and style you put into your enclosures.

For a little feedback, I would prefer to see the fans enclosed.

I would think it would look and muffle any sound better.

Keep up the fine work.

B0SC0
j3yq
i just got the pj up and running and it runs relly quiet well at lesat compared to my psone mini z
jeffek
how soon can i get one of these ?
TESCORP
what do you want in it? just the enclosure and sled? do you have a 220mm triplet for it? let me know and I can give you a price, these are so much smaller then the other enclosures I make so it can be done quicker.
sdubb
Yeah sounds good just the enclosure and sled I have all the standard lenses that I will cut down. Oh did I jump in front smile.gif
jeffek
hey me first ......... lol

i need the enclosure and sled
could i have a price on it with the 220mm triplet and lenses as well

thank you



ps
im in rhode island for aproximate shipping cost ?
im ready to buy asap

oh one last thing .. im using a 410w ohp bulb in this case .. if you can do anything with the design to facilitate that .. great
avirnig
i would like to get a price on enclosure, sled AND triplet please.

also, when you get slowed down a bit after the initial onslaught of orders, could you test a haas design with one of the 10.6 LED light boards? i am curious on if those boards would be worth using or not, because they could potentially shave alot of weight, heat and volume off the back of the enclosure, because you could potentially cut off the back end that is not being used for the bulb lighting setup anymore.

like i said, only do this when you get a chance, because it seems like it is a good idea on paper, but i do not know if it would be good enough in the lab.
j3yq
hey how possible would it be to make hte throw longer? and is it even possible with the small enlosure like this? i will get screens soon just waiting on a new bulb this one is a 10k and is super washed out
TESCORP
j3yg:

We could change the 220mm triplet which should be throwing a 120" diag image from 8 feet to a 180mm triplet which will change the throw. The 180mm triplet and 220mm field fresnel will change the throw so you will have a 120" diag image from 13 feet. you will also need to bring the front fresnel forward so it is 180mm from the lens. as it is now the lens should be 220mm from the fresnel +\- 30mm for focus. ( this only works if we use a 5" PSone not a 10.6 ) I should have double checked the calcs for a 10.6".

I am going to add this model to my site. price and order info there. This one is designed for the 10.6" panel but there is no reason it couldnt take a Hami 8" or a 7.2" or even a PSone screen by changing the sled adaptor. also the design is flexible as far as the light engine, for instance if one were to use a panel consisting of LED's (avirnig) then the LCD panel could be placed farther back allowing for the use of a vari-focal lens or a 330mm triplet, due to the low heat output of LED's you probably wouldnt even need a fan or cooling system. we could even put a 250w single ended bulb rated at 5500K in there.
another option would be a 120v OHP bulb (jeffek) which would eliminate the need for a ballast just the way I did the light engine in the mini-Haas PSone, the fan would then go under the light section and not stick out of the back.

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OHP light engine in the Mini-Haas.
ndnjoeh
Nicely done Tescorp

I ran some test with 220mm triplet and a JBL 166mm triplet Your S15 220 was very impressive. liked it alot. 10.6 has alot going for it. I more than likely will not make a plog too many for this lcd. I wish you the best and as always more screen shots tongue.gif tongue.gif tongue.gif
phatcenter77
Wow, very cool.

I really liked how you integrated the controller opening in the bottom. Will you just use wood like the top and bottom to seal it off?
TESCORP
Thanks everyone, I really like the way the projector turned out. funny how things turn out as you build them, the original design didnt have the stepped bottom for the main board inputs, originally I had planned to turn the board sideways to have the inputs on the side but it was too long so I scrapped the idea and came up with this way to mount it. I think it turned out better.

The enclosure is now on my site if anyone wants one. The 180mm triplet/220mm field fresnel is the way to go with this projector, 120" diag. image @ 13 feet from the screen if you are using a PSone screen, if you use a 10.6 you will need a 265mm Triplet for a 120" diag screen @ 11 feet. big picture from a compact enclosure.

Dazzla's focal calc has been a very useful tool in the design of the optics for this and my other projectors.

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look how small this is compared to my Pro-V enclosure, and just think, these have the same throw!
MovieFreak
Dude,

This enclosure is Sa-weet!

I love your designs. Will you be selling the plans for this one as well on your site, would love to buy the plans.

Later,

Movie Freak
Quasi_Mojo
Would you be able to get a couple screen shots of a projected image comparing an OHP bulb with an MH bulb?

I was seriously considering purchasing an eVo but this smaller DIY option is looking more and more attractive. The option of not even having a ballast - even more so.

Will you be creating one for 7.2 inch screens soon?
TESCORP
soon as I get the replacement panel for the PSone and I do the AG strip and brightness mod I will put up some screen shots.
This enclosure will fit a 7.2" panel in it with a different adaptor sled. one enclosure fits all! just change the internal parts.
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