I WILL CONTINUE TO UPDATE THIS POST WITH RESULTS SO IT WILL BE EASIER FOR PEOPLE TO ACCESS THE INFOMATION IN THIS THREAD
Since I started building my projector I really didn't want to use a HID light source for 4 reasons:
A. Heavy ballast
B. UV radiation
C. Heat
D. Expensive (in my area at least lol)
So, I have been searching for some viable alternatives. In this thread I'll keep everyone posted on the results of my experiments with various light sources. Here is what I've tried so far:
1. 500W Halogen worklight
=================
STATUS: Abandoned
After plugging this light in and holding a thermometer in front of it for 1 minute I quickly threw it back into its box and returned it. The thermometer maxed out very quickly. The light got way too hot - there is no way my cooling set up could save my LCD from being BBQ'd.
2. Array of CFLs
===========
STATUS: Abandoned
Current Findings:
--------------------
Array Design 1: 5x4 array of bulbs, Tips facing the LCD (only 12 sockets were filled):
The projected image was not bright enough and space did not permit a suitably sized reflector for each bulb.
When I find a reflector design that allows the entire screen to be illuminated with fewer bulbs (have to reduce # because of space restriction) I will try this design again.
Array Design 2: Two rows with the bulbs sides facing the LCD (see diagram):
The bulbs were arranged base to base on the back panel of the box as shown in the diagram below (not all bulbs shown). The circles shown in the diagram were other bulbs used to fill lighting gaps.
This array design produced an image that might (remember, no guarantee lol) be watchable in an extremely dark room and with a really good screen. Unfortunately I don't have a really good screen so I'm not sure how this would actually turn out. You can forget about watching anything if there is ambient light.
While the light produced by the CFLs is bright, it is just not focussed enough at the LCD. My 6v flashlight produces an image (partial image) that is much brighter than the results with the CFLs because all of its light is directed through the LCD.
UPDATE - SEPT 18th - I tried a single 26W CFL in a lamp with a white reflector and it produced an image which is equally as bright or even brighter than the image produced with an array of 12 CFLs. There is simply too much light being wasted with the array which has no reflector for each bulb. I've already spent $52 on developing the array so I may abandon it and move onto the mr16 design. Array development is now on hold.
UPDATE - SEPT 20th - I've decided not to abandon the array of CFLs however I am going to explore a different bulb arrangement in addition to making some changes to the reflective surface of the box. I will post some sketches of the bulb arrangements I have tried and the ones I will try in the future.
3. HB1 Halogen Car Headlight
===================
STATUS: Abandoned - HB1s Emit UV radiation. The headlight housing was discolored to a yellowish color.
I haven't removed the front of the headlight housing yet but I did find that with it the lights lit a very small portion of the LCD very brightly. I did try the bulb by itself without the headlight housing but then I found out there is no UV filter on the bulb so I stopped messing with it for now lol. I am planning to try the bulb with its reflector sometime in the near future.
4. Floodlight
========
STATUS: Abandoned
I saw that someone tried a 100W floodlight in the forum so I decided to try it out for laughs to see what it would do. I installed it, flipped the on switch and barely saw anything on the wall. LOL forget this. It gets much too hot anyways.
5. MR16 Bulb(s) / JDR Bulb(s)
========
STATUS: Current Best
I recently got a 20W halogen desk lamp and I noticed that it was very bright so I decided to throw it in the projector for fun and see what would happen. It produced a much brighter image than what was achieved with the CFLs and at a much lower temperature. Unfortunately the light was too focussed and it didn't illuminate the entire LCD (I'm using a 15"). If only there was a bulb that could illuminate a larger area of the screen....I'm thinking of removing the rear fresnel and trying an array of these MR16 bulbs......
UPDATE - SEPT 26th - I have set up a lighting system using 3 bulbs (one 20W MR16 and two 35W JDRs). I am using the rear fresnel so I had to place the bulbs that were off center at odd angles so they would illuminate the corners of the projected image. I think I will end up using 5 bulbs in all and I may up the wattage to 50W for a boost in brightness (altough I don't think I will be needing it). I will post a picture of the light source when I get a chance. I am now able to watch dark scenes in movies without any problems
UPDATE - DEC 15th - Been quite a while since the last update. Anyways, I decided to go with a single 35W JDR Halogen bulb. This bulb alone produced a brighter image than the array of CFLs. I would have liked to use a 20W GE Constant Color but it didn't illuminate the entire screen. Too bad because it's light is much whiter and the projection image is a little brighter than the 35W JDRs. At this point I have stopped all experiments with other light sources and am sticking to the MR16/JDR route. I hope to get a hold of a 100W JDR soon - will be even nicer than the 35W. The price range for these bulbs is less than $10 (for two 35W bulbs). The 100W won't be much more. I was able to find a 50W for $1 but it had no UV shielding so I didn't use it.
If anyone else has tried other light sources feel free to post your results.
