Thanks AV. I think you may be right - because I hadn't seen those streaks until I tried projecting through the fresnels and triplet lens. I'll try spacing them out into a split configuration.
Are you suggesting using the finer pitch fresnels such as from 3DLens or elsewhere?
And it still likely won't solve the severe vignetting problem. The reality is these little lamps were designed for illuminating an OHP stage glass which is a smaller "square" than a 15" LCD.
Edit: Yep, moving the fresnels apart made the streaks go away.

Edit2: Vignetting is still an issue, but I decided I can live with it. Seems no worse than using a standard MH lamp and reflector without a precondenser.
Based on preliminary measurements I'm estimating I'll get about 200 lumens through the LCD. Not bad for a little $30 light engine (lamp/socket/diode). Yes, the life is short and replacement cost high...over time.

I believe I was getting about the same output from the 3M 9550 light engine in my first PJ - but I'll try to re-measure that the next time I get the chance.